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High Shear Mixer Homogenizer 3 Stages ( In Stock )

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Original price $19,260.00 - Original price $19,825.00
Original price
$19,825.00
$19,260.00 - $19,825.00
Current price $19,825.00
Availability:
Out of stock
Availability:
Out of stock

Shipping Limitation

Mixers do not qualify for free shipping.

Mixers Ship in 1-2 Weeks

If in-stock. For others contact us.
*Restrictions apply

To find out which mixer is best for your application, please fill out our mixer application data sheet

Body: 10HP BALDOR Stainless Steel Washdown Motor

Why use a 3 Stages Shear Mixer Homogenizer?  ( Free Shipping) 

Our Sanitary Shear Mixer Homogenizer is manufactured with 3 stages, all of them with rotor slots or teeth, the design provides the highest shear rate for your process. The product in your process is dispersed, sheared, refined, crushed, emulsified, mixed, and homogenized by the layers of rotor and stator, making a smaller particle size than a regular single-stage or two-stage mixer. And giving a long shelf life to the end user. 

This equipment is used in beverage, food processing, dairy, pharmaceutical, cosmetic, and fine-chemicals industries.

Capacity Chart

Model

HP

3500 RPM, @60Hz

Max. Capacity

Size “

Output

pressure (PSI)

GPM @ 1 cPs

Inlet

Outlet

Max 30 psi

TPT-3-X-165

10HP

32

2”

1.5”

TPT-3-X-180

15HP

55

2.5”

2”

TPT-3-X-190

20HP

70

2.5”

2”

 

When you want to produce stable emulsions and creams, you need longer shelf life for your dressing, mayonnaise, and sauces this is the right equipment to make that result. 

For dissolving powder (gums, thickeners, stabilizers), deagglomerating and dispersing solid ingredients into liquids without fish eyes or lumps, or other tasks. This equipment is designed to comply with both FDA and cGMP guidelines making this option the solution for your mixing process. 

*The equipment needs a water flush system for the double mechanical seal, this is an additional, call us for more information. 

 Features: 

  • Self pumping.
  • 10HP Motor, 3 phase 460V ( Baldor Stainless Steel Motor) 
  • 316 SS product contact parts. 
  • Tri-clamp Connections
  • Particle size: 2-5 microns. 
  • Sanitary double mechanical seal with water flush.
  • Gentle distribution of the droplet without over-shearing. 
  • Optimize the quality and consistency of the product.
  • CIP capability, no more daily disassembly.
Mayonnaise production is a food science in action

 Mayonnaise is a product that has a long shelf life and during this time the product needs to both keep its properties and remain safe for consumption. To keep the properties of the mayonnaise the emulsion needs to be stable.

Mayonnaise is an oil-in-water (O/W) emulsion with a dispersed oil phase and a continuous water phase containing egg, vinegar, salt, sugar, mustard, and water. The oil-water interface is stabilized by egg yolk, which acts as an emulsifier.

Mayonnaise can be divided into two main types depending on the amount of oil that is used in the recipe: Low- fat mayonnaise and full-fat mayonnaise. In full-fat mayonnaise, the oil content is around 75-80% while the oil content in low-fat mayonnaise is around 30-65%.

Due to the high proportion of oil in the recipe the emulsion can break if the oil is not added to the continuous phase correctly.

broken mayonnaise is characterized by a low viscosity which is close to the viscosity of oil and has a darker yellow color.

Every mayonnaise maker has their own tips and tricks for preventing this phenomenon.

To form the oil-in-water (O/W) emulsion, the oil needs to be broken up into small droplets. Generally, the more energy that is applied, the smaller the droplets become, and smaller droplets make the emulsion more stable. typical mayonnaise is desired with droplet sizes between 1-5μm.

 ***Delivery time 3-4 Weeks **** Contact us for more information****

Mixing process:

Commercial mayonnaise production is often a two-step process.

Premixing, coarse emulsion and emulsification

  • Premixing:

In this step, water, salt, sugar, mustard, and egg yolk is mixed for 30 RPM with applied vacuum and connected cooling water.

 

  • Coarse emulsion:

The oil is added to the water phase to form an emulsion. The key to success here is that the oil is added slowly in a thin stream and whisked rapidly, which allows the mayo to come together.

When all the oil has been added to the mixer, the vinegar is added.

This is followed by a 10 RPM mixing step to evenly distribute the vinegar in the formed.

  • Emulsification:

The emulsion droplets decrease in size to form a more stable mayonnaise. The rotor tip speed is increased. After 20 RPM, the mixer is stopped, and a sample is taken. The mixer is then run for another 20 RPM and the next sample is taken. The mixer takes 5 RPM to accelerate up to the right rotor tip speed and this time is not included in the 20 RPM Samples are generally taken at 20, 40, 60, 80 , 100  and 150 RPM.

A Mayonnaise batch should take not more than 10 – 25 Min, and a single -pass is preferred through the high shear mixer is preferred.

 

The inline Sanitary High Shear Mixer Homogenizer relates to different food, beverage, and personal care processes. Our equipment can mix, emulsify, homogenize, and dissolve making your operation efficient and the shelf life of the product longer.

When you want to produce stable emulsions and creams, you need long shelf life for your dressing, mayonnaise, and sauces this is the right equipment.

For dissolving powder (gums, thickeners, stabilizers), deagglomerating and dispersing solid ingredients into liquids without fish eyes or lumps, or other tasks. This equipment is designed to comply with both FDA and cGMP guidelines making this option the solution for your mixing process.

*** Available for immediate delivery ***

Contact us for more information: info@tptstainless.com / salesmger@tptstainless.com

Shipping:

NOTE: Customer is responsible for: Removing the shipment from the truck (when applied), bringing it into your location, and noting damaged or missing items on the carrier's delivery receipt.

• Orders for “in-stock” items will normally ship the same day or next day 

For International buyers: Please contact us, includes Alaska, Hawaii, and Puerto Rico. Customer is responsible for clearing customs and all associated fees. We won't under-value merchandise.

• All orders are shipped prepaid.

• The address must be in a commercial area and someone must be at the site to receive deliveries during normal business hours.

• We will apply shipping company’s fees for any problem with delivery caused by the customer error.

• Many carriers cannot deliver to P.O. Boxes but we can offer shipments via the United States Postal Service.

• Rural businesses are sometimes considered residential

• Any delivery time stated by the Company shall be treated as an estimate only. While every effort will be made to dispatch goods on time, no liability can be accepted by the Company for failure to deliver within the advertised times. The Company shall not be liable for any loss or damage whatsoever (including consequential loss of profit or revenue) arising directly or indirectly from any delay on the delivery of all or any of the goods and services, howsoever caused.

Returns:

  • Inspect merchandise upon delivery and report any damage or shortage within two business days. Mixer, Positive Displacement  Seals, and spares are considered custom, so they cant be returned.  
  • Returns must be authorized by Texas Process Technologies. You must contact us to obtain an RMA “Return Material Authorization Number” before returning an item within 14 days from receipt of goods.
  • Final sales apply to some of our items due to their nature, which means that they can not be returned or refunded unless the item is defective in which the warranty agreement applies. These items may include but are not limited to: electric motors, VFDs, any elastomeric products (such as gaskets, seals and o-rings), special order items and modified items.
  • Custom orders cannot be returned. This includes: made-to-measure items, modified items, special request items as well as pumps that have been adapted to your needs (for example, positive displacement pumps assembly that include the pump, gear box, the motor and other components are specifically designed for each customer which will not work in other applications, therefore, making the assembly non-returnable) as well as custom cuts on tubing or spools. 
  • No returns accepted for tubing.
  • Returns caused by customer ordering errors will be charged round trip freight, and a 20% restocking fee, all returns are freight pre-paid by the customer. Returns must be received in unused resalable condition (new and in original package)
  • If any Product fails because of a Warrantable Defect during the Limited Warranty Period, Texas Process Technologies will, in its sole discretion, either (1) repair the Product or (2) replace the Product. Please read our product Warranty.
  • Returned items that are not defective may be charged a restocking fee of 20%.
  • Prior to choosing “check out”, you must be sure this product meets your expectations. If you are not sure, please contact us before ordering.
  • Once your return is received and inspected, we will send you an email to notify you that we have received your returned item. We will also notify you of the approval or rejection of your refund. If you are approved, then your refund will be processed, and a credit will be applied to your credit card or original method of payment, within a certain amount of days.
  • If the product is deemed not able to be restocked, the customer will be responsible for providing a shipping account number to have product returned to them, or product will be discarded, and no credit will be is.
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